Bulldog Automation: EV Battery Tray

Product

  • EV Battery Tray Structure

Challenge

  • Weld locations required powered trunnion respot stations
  • Material handling to inline operator inspection stations
  • Tight part tolerances & part warping due to number of welds required heavy design engagement with end customer.

Processes

  • 78 MIG welding robots
  • 20 material handling robots
  • 2 vision inspection robots
  • Adhesive Dispense
  • Inline Gauging

Cycle Time

  • 80s cycle time
  • Main line footprint: 15,790 ft
  • Sub-assembly footprint: 540 sq ft